More than 90% of the world's steel production is based on the continuous casting process, and successful process control has a significant influence on the quality properties of the end product. Continuous casting is therefore also a key process at voestalpine Stahl GmbH in Linz and of great importance for the plant manufacturer Primetals Technology Austria GmbH. Both companies maintain a long-standing research cooperation with the Chair of Iron and Steel Metallurgy at the University of Leoben.
Within the joint project P3.1 a new thermodynamic description of the element phosphorus during solidification of steel was developed. For this purpose, a large number of laboratory samples of the iron-carbon-phosphorus system in the high temperature range up to 1600°C were examined in order to construct new phase diagrams.
In times of increasing digitalization of the continuous casting process, the availability of high-precision phase diagrams is of great importance. Especially for process control and quality prediction, knowledge of reliable thermo-dynamic data of the currently produced melt plays a key role in addition to numerical algorithms. These data sets should be valid for a wide concentration range in order to be able to describe future alloys. The reliable determination of the thermo-dynamic data is a great experimental challenge due to the high temperatures of over 1550°C and the high reactivity of the melt with the environment.
Impact and effects
The high-precision data newly determined by means of dynamic differential calorimetry, laser confocal microscopy and X-ray diffraction clearly show that at higher phosphorus and carbon contents the previous temperatures of the melt equilibria were overestimated.
Based on thermodynamic data - measured at the Chair of Iron and Steel Metallurgy - Primetals Technology Austria GmbH further developed the software product "DynaPhase". At voestalpine Stahl Linz GmbH. "DynaPhase" enables a simulation of the continuous casting process during production, based on the current process parameters.
Calculations with the new phosphorus database show significant differences in the solidification point of phosphorus-alloyed steels.
The exact knowledge of the solidification point in the continuous casting plant is the basis for process safety, the technical design of the continuous casting plant, the process control and the internal quality of the cast end product.
Project coordination (Story)
DI Dr.mont. Peter Presoly
Senior Researcher u. Projekt Manager
Chair of Ferrous Mettallurgy
T +43 (0) 3842 402 2253
voestalpine Stahl Linz GmbH, Austria
voestalpine Giesserei Linz GmbH, Austria
Primetals Technologies Austria GmbH, Austria
Montanuniversität Leoben, Austria